FPC / PCB Engineering Calculator

Creepage and Clearance Calculator: PCB Voltage Spacing

Estimate creepage and clearance spacing from working voltage, minimum spacing, voltage slope and safety factor before formal standard review.

How to use the Creepage and Clearance / Voltage Spacing Calculator

Creepage and clearance spacing affects short risk, dielectric withstand testing and safety distance. This calculator uses a user-defined rule for early layout review before formal standard confirmation.

User-rule creepage and clearance spacing

Formula: Recommended spacing = (minimum spacing + voltage / 100 x slope) x safety factor

  • Minimum spacing: baseline distance required by your internal rule.
  • Slope: additional spacing per 100 V.
  • Safety factor: multiplier for margin, contamination or process risk.
  • Design spacing: actual conductor-to-conductor spacing on the layout.

Formula Basis

  • Formula basis: editable internal-rule model for early clearance planning.
  • Reference: IEC 60664-1 defines the insulation-coordination framework used for clearance and creepage decisions in low-voltage equipment. https://webstore.iec.ch/en/publication/59671
  • Engineering note: this is not an official IEC, UL or IPC safety-spacing calculator; final clearance and creepage must follow the required product standard.

Example

With 50 V, 0.10 mm minimum, 0.10 mm per 100 V and 1.5x safety factor, recommended spacing is 0.225 mm.

Inputs

  • Working voltage
  • Design spacing
  • Minimum spacing
  • Voltage slope
  • Safety factor

Outputs

  • Recommended spacing
  • Design margin
  • Pass / warning indication

Engineering Notes

  • This is not a substitute for IEC, UL, IPC, customer or product-specific safety rules.
  • Creepage and clearance may differ depending on pollution degree, material group, coating and environment.
  • Use this planner to encode your internal rule or factory guidance before formal review.

Validation Checks

  • Trace-to-trace spacing
  • Pad-to-pad spacing
  • Hi-pot planning
  • Customer voltage class

Related Manufacturing Process

  • Circuit Layout - Trace width, spacing, bend-zone routing, differential pair spacing
  • Electrical Test - Open / short, resistance, voltage drop, impedance coupon

Related Calculators

FAQ

Is this an official safety standard calculator?

No. It is a user-rule planner. Final safety spacing should follow the required product standard and customer specification.

Why make the rule editable?

Different products and factories use different spacing rules. Editable parameters make it easy to replace the default with your own formula later.