FPC / PCB Engineering Calculator

PCB Impedance Calculator: Microstrip, Stripline & Differential Pair

Estimate PCB impedance for microstrip, stripline and differential pairs from Dk, dielectric height, copper thickness and trace width.

How to use the PCB Impedance Calculator / Impedance Planner

This PCB impedance calculator gives an early routing estimate for line width, dielectric height and Dk. Production controlled impedance should be validated with a field solver and test coupon.

Simplified microstrip / stripline estimate

Formula: Z0 is estimated from dielectric constant, dielectric height, trace width and copper thickness

  • Dk: dielectric constant of the material system.
  • H: dielectric height between trace and reference plane.
  • W: trace width.
  • T: copper thickness correction.

Formula Basis

  • Formula basis: simplified transmission-line approximations for early microstrip and stripline planning.
  • Reference: IPC lists IPC-2141 for controlled impedance circuit boards and high-speed logic design guidance. https://www.ipc.org/ipc-design-standards
  • Engineering note: final controlled impedance should be validated by a field solver, factory stack-up and impedance coupon measurement.

Example

With Dk 3.4, 0.05 mm dielectric height, 0.1 mm width and 0.5 oz copper, the tool gives an early single-ended impedance estimate.

Inputs

  • Structure type
  • Dk
  • Dielectric height
  • Trace width
  • Copper thickness
  • Pair spacing

Outputs

  • Single-ended impedance estimate
  • Differential impedance estimate

Engineering Notes

  • FPC materials often have different Dk and adhesive effects from rigid FR-4 boards.
  • Copper roughness, solder mask, coverlay and adhesive can shift actual impedance.
  • Use this planner to narrow the starting point before factory simulation.

Validation Checks

  • Controlled impedance target
  • Layer reference plane
  • Differential pair spacing
  • Coupon validation

Related Manufacturing Process

  • Stack-up Design - Total thickness, dielectric spacing, symmetry, controlled impedance
  • Circuit Layout - Trace width, spacing, bend-zone routing, differential pair spacing
  • Electrical Test - Open / short, resistance, voltage drop, impedance coupon

Related Calculators

FAQ

Why is this called a planner?

Because simplified equations are useful for direction, not final release data. Production impedance needs a validated stack-up and field solver.

Can coverlay affect impedance?

Yes. Coverlay and adhesive can alter the effective dielectric environment, especially for FPC microstrip structures.